Automatic Inspection System - List of Manufacturers, Suppliers, Companies and Products

Automatic Inspection System Product List

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Case studies of inspection and measurement systems (achieving the resolution of labor shortages)

Case studies of inspection and measurement systems (achieving the resolution of labor shortages)

Significant reduction in inspection man-hours through automated inspection! It also contributes to reducing management man-hours through automatic aggregation from handwritten records.

We would like to introduce a case study of JUKI's automation implementation. JUKI's inspection and measurement system consolidates multiple inspection tasks into a single inspection machine. This can reduce the labor and manpower required for inspections. Additionally, it contributes to reducing management labor through automatic aggregation from handwritten records and improving data reliability. 【Effects】 ■ By consolidating multiple inspection tasks such as surface inspection and dimensional inspection into one inspection machine, it is possible to reduce the labor required for inspections. ■ It is possible to reduce hiring costs, training costs, and personnel expenses. ■ Internal resources such as personnel can be effectively utilized in new businesses and other operations. ■ Supports the promotion of work style reform. *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Study] Automatic Mask Inspection System

[Case Study] Automatic Mask Inspection System

Conduct visual inspection and dimensional measurement on both sides! Automatically determine the presence of dirt, fraying, and foreign objects from the captured data.

Not only masks, but many visual inspection tasks are performed by human visual inspection. As a result, there are issues not only with overlooking defective products but also with the ambiguity of the criteria for good and defective products. The "Automatic Mask Inspection System" places masks on a conveyor and captures images of both the front and back with a camera. It automatically determines the presence of dirt, fraying, and foreign objects from the captured data in an instant, while simultaneously conducting dimensional inspections using image analysis technology. This allows for high-precision measurement not only of dirt but also of mask size, the welding position of ear straps, and the position of edge tape to ensure they meet standard dimensions. [Challenges and Requests Before Implementation] ■ Overlooking defective products occurs ■ Criteria for good and defective products are ambiguous ■ Issues with labor costs and variability in inspection results among workers *For more details, please refer to the PDF document or feel free to contact us.

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Image Automatic Inspection System "Label Printing Automatic Judgment Software"

Image Automatic Inspection System "Label Printing Automatic Judgment Software"

No need for cameras or image recognition devices! Achieving a low-cost system.

The "Label Printing Automatic Judgment Software" is an image automatic inspection system with a simple equipment configuration consisting only of a PC, judgment software, scanner, and label printer. It uses an image inspection method that is less affected by surrounding ambient light and brightness, judging by comparing the layout file of the label printer with the scanned image. It automates visual inspections for logos, text, scratches, dust adhesion, fading, and more. 【Features】 - A scanner image inspection system that does not require a camera or image recognition device - Detailed screen display of NG (non-conforming) areas in inspection results, with log saving functionality - Easy modification of judgment criteria strength settings - Supports changes in content such as serial numbers by reading CSV files *For more details, please refer to the PDF materials or feel free to contact us.

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Inspection and Measurement System Case Study (Elimination of Personalization)

Inspection and Measurement System Case Study (Elimination of Personalization)

Stable quality without variation! Here are examples of new orders we have successfully acquired.

We would like to introduce a case study of the inspection equipment introduced by JUKI Corporation. Our customers have expressed concerns such as "variability tends to occur depending on the level of the inspectors," and "inspection accuracy varies based on the inspector's physical condition, fatigue level, and time of day." After the introduction of the inspection equipment, we have received feedback that inspection times have dramatically shortened, and it has become possible to conduct 100% inspection of mass-produced parts, leading to improved inspection quality. 【Case Overview】 ■ Customer Concerns - Variability tends to occur depending on the level of the inspectors - Inspection accuracy varies based on the inspector's physical condition, fatigue level, and time of day - The work takes a long time - There is a possibility of inspection errors - There are costs associated with hiring and training *For more details, please refer to the PDF document or feel free to contact us.

  • Measurement and Inspection

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Substrate Automatic Inspection System

Substrate Automatic Inspection System

Semi-automating the shipping inspection of mass-produced circuit boards.

Features - Probes can be connected to the inspection target board, allowing for inspection with simple operations on a computer. - Inspection procedures are programmed, eliminating the possibility of missing inspection items or making procedural errors. - Enables complex inspections in conjunction with the firmware on the board. - Voltage and frequency are automatically determined, while LED status is visually assessed. Main Functions - Execution of inspections for each inspection item - Continuous inspection of all items - Aging function to repeatedly execute selected items *For more details, please contact us.

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Automotive Parts Automatic Inspection System (Transmission Components)

Automotive Parts Automatic Inspection System (Transmission Components)

Ultrasonic testing device for inline inspection of electron beam welded parts in gear components.

The "Automotive Parts Automatic Inspection System" is an ultrasonic testing device that inspects the electron beam welding sections of gear parts inline. It automatically detects defects such as misalignment and insufficient fusion that occur in the electron beam welding sections using ultrasonic testing, and sorts them into OK/NG after water cutting. ◎ Line Specification: Inline automatic operation ◎ Detected Defects: Insufficient fusion / Misalignment / Cracks ◎ Processing Capacity: 25 seconds per unit ◎ Data Storage: Test results with inspection images ◎ Performance Check: Inspections of master workpieces at the start of testing, during workpiece changes, and at set time intervals *For more details, please refer to the PDF document or feel free to contact us.

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